At Stabirail, we have redefined railway track construction with our cutting-edge technology and pioneering bottom-up slab track method. Designed to meet the challenges of modern railway infrastructure, our approach delivers unparalleled precision, durability, and cost-effectiveness.

A revolution in railway track construction

Traditional railway track systems often rely on ballast, a time-consuming and maintenance-heavy component. Stabirail’s slab track construction eliminates this need, replacing ballast with rigid concrete slabs. This revolutionary approach provides:

• Enhanced precision: Our advanced 3D-controlled machines deliver accuracy within 2mm, ensuring optimal alignment and stability.
• Exceptional durability: Engineered for a minimum lifespan of 60 years, our slab track systems drastically reduce maintenance needs and operational costs.
• Efficient construction: Using our patented bottom-up method, we achieve faster installation times without compromising on quality.

Why choose slab track construction?

Railway operators and engineers worldwide face growing demands for efficient, sustainable, and long-lasting solutions. Stabirail’s slab track systems meet these demands by offering:

Cost-effectiveness

While traditional ballasted tracks might seem less expensive initially, their long-term costs far exceed those of slab tracks. Frequent maintenance, ballast degradation, and operational downtime are virtually eliminated with our technology, ensuring significant savings over the track’s lifecycle.

Superior load capacity

Stabirail’s slab track systems are designed to withstand the demands of high-speed and heavy freight operations. By evenly distributing the load, they minimize wear and tear, enhancing safety and reliability.

Sustainability

Our method reduces the environmental impact of railway construction by minimizing material use and emissions. With less concrete required compared to traditional slab track methods and compact machinery, our approach aligns with modern green standards.

Vibration-free operation

Unlike traditional tracks, our slab systems effectively isolate vibrations, protecting nearby structures and providing a smoother, quieter ride for passengers.

The Stabirail difference: bottom-up construction

Our proprietary bottom-up construction method sets us apart in the railway industry. This innovative approach involves:

1. Precision milling: Using advanced machines, we mill concrete beds with unmatched accuracy, creating a stable foundation for the rails.
2. Autonomous rail installation: Rails are anchored directly onto the prepared concrete slabs, ensuring flawless alignment and reducing installation time.
3. Continuous process: Our method eliminates the need for prefabrication, enabling a streamlined and efficient workflow.

Proven results around the world

Stabirail’s slab track systems have been implemented in diverse environments, from high-speed railway lines to metro tunnels and freight corridors. Clients worldwide trust our expertise to deliver reliable, high-performance railways that meet the most demanding specifications.